Saturday 19 March 2011

Inherent fail-safe design

When adding equipment is impractical (usually because of expense), then the least expensive form of design is often "inherently fail-safe". The typical approach is to arrange the system so that ordinary single failures cause the mechanism to shut down in a safe way (for nuclear power plants, this is termed a passively safe design, although more than ordinary failures are covered).

One of the most common fail-safe systems is the overflow tube in baths and kitchen sinks. If the valve sticks open, rather than causing an overflow and damage, the tank spills into an overflow.

Another common example is that in an elevator the cable supporting the car keeps spring-loaded brakes open. If the cable breaks, the brakes grab rails, and the elevator cabin does not fall.

Inherent fail-safes are common in medical equipment, traffic and railway signals, communications equipment, and safety equipment.

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